Installation
The Field Panel is the design of
the main panel in the room. This panel may cover the entire
ceiling or be centered in the room, as shown in the sketch
above.
The
Filler Panel is a panel with a simple over-all design
such as a "hammered" or "dimpled" finish.
This panel is used to center the Field Panel in the room.
A
Molding strip may be used to enhance the appearance
of the ceiling. It is installed between the Field Panels and
the Filler Panel.
The
Cornice is applied to the corner of the wall and ceiling.
It can be one of our metal cornices or one of your own choice
such as wood.
Installation
Instructions
Field
Panels: We recommend you never start
a row of panels along a wall, using the wall as a guide. Walls
are seldom straight, and usually will cause a misalignment
of the installation. Before you start installation, measure
the wall at each end of the room, and mark the center of the
wall. Snap a chalk line across the ceiling. Measure the adjacent
walls, find the center and snap a chalk line in this direction
also. You have now located the center of the room. Depending
on your layout, your field panels may be on these lines, or
a measured distance from the centerline. Install a row of
panels along the length of the room first. This row will act
as a guide in lining up the other panels. We recommend you
start in the center of the room, and work both directions.
This will reduce any magnification errors of alignment by
50% over starting at one end, and working to the full length
of the room. Install all of the field panels first. If you
are using a filler panel, do not nail the last 6" of
the outside perimeter of the field panel installation.
Filler Panel: Cut the filler panel to
the size required. The panel must be installed slightly under
the edge of the field panels. Now nail the perimeter of the
field panels, also driving nails through the filler. If you
are installing a molding strip between the field and filler
panels, the filler panel doesn't have to be under the field
panel. Just be certain any gap between the field and filler
panels is smaller than the molding strip, which will cover
it.
Cornice: Measure down the wall the depth
of the cornice you will be using. Snap a chalkline to determine
to bottom of the cornice along the wall. Start nailing from
a corner to the other wall. Miters can be cut by hand, or
a power miter box using an abrasive disk. The cornice has
a finished edge, Install a cone-head nail or paneling nail
into the beaded edge every 6 " The cornice is installed
over the field or filler panels.
Molding: The last and easiest step is
installing the molding strip. Place the beads of the molding
over the beaded edge of the field panels. This will keep the
panels straight and aligned.
Installation
Tips
-
Wear
gloves when handling the tin ceiling panels, some panels
are very sharp. If during installation, a panel drops,
let it go! Do not try to grab it with your bare hands.
-
Install
3/8" plywood to the ceiling by nailing it into the
joists. For backsplash application, 1/4" plywood
is adequate for holding the nails. If your ceiling is
cracked or sprayed with acoustic, it is not necessary
to remove the acoustic or repair the ceiling first. Do
not install a tin ceiling by nailing it directly to a
plaster or drywall ceiling.
-
Use
1" paneling nails or order factory supplied cone
head nails for installation. We recommend cone head nails
for the field panels and cornice, and the paneling nails
for the filler, as they are less noticeable in the filler
panels.
-
If
you have decided on a wall to wall pattern, do not start
installing using a wall to align the panels. Walls are
seldom straight and are sometimes curved. A slight variation
in the starting line of panels will be magnified by each
additional panel installed, and in a large room will be
a glaring error. Find the center of each of the four walls,
and snap a chalk line to determine the center of the ceiling.
Using the centerline as a guide will keep your panels
straight and will result in a professional looking installation.
-
When
you have finished the installation, If you see a seam
that appears noticeable, it can be sweged tighter by placing
a small wood block against it and tapping with a hammer.
-
After
installation, clean the panels with an odor free paint
thinner before painting. This will removes any soil, oil
and fingerprints. Use an oil-based paint. Some brands
of exterior paints are made with a U.V. inhibitor, which
will greatly reduce a yellowing effect that takes place
over time. It is usually easier and less expensive to
paint your ceiling after installation, this also assures
that the nail heads and any scrape marks will also be
painted.
-
Tin finish panels should be either painted or treated
with polyurethane in order to preserve them from rusting
overtime. For a clear tin finish, after installation,
clean the panels with a paint-thinner, such as mineral
spirits. Without touching the panels, which can leave
fingerprints, apply two coats of non-yellowing polyurethane.
Use polyurethane made especially for metals and not wood.
We suggest Rust-Oleum Clear Glass Enamel polyurethane
that is for metal. Apply one coat of polyurethane every
4 years in order to protect the panels. For protection
against any moisture or water leaks, it is recommended
that before installation the backside of the panels to
be treated with a coat of oil-base primer after cleaning
with a paint-thinner. If the panels are going to be painted,
after priming the backside of the panels and installing
the panels clean the panels with a paint-thinner. Than
prime them with an oil-base primer and finally, paint
them with an oil-base paint. The plated and pre-painted
panels have a polyurethane coating to preserve the finish
that does not need any more treatment on either side.
For use in a bathroom, we highly recommend priming the
back of the steel finish panels before installation for
protection from humidity.
1.
Cover the wall where the backsplash is to be installed with
1/4" plywood.
2. Use tin snips with an offset handle to cut the panels to
fit the measurements. An offset handle helps minimize sharp
and jagged edges, while also cutting a full 4' length without
bending the panel.
3. Overlap the panels as you place them on the wall. Also,
make sure to have the factory edge of the backsplash panel
sit on the kitchen countertop.
4. Place a nail on the designated bumps every 6" to hold
the panels secure and hide the seams.
5. Stainless steel, prepainted white, and plated backsplash
panels do not need any further treatments, but tin finish
backsplashes have to be painted or treated with polyurethane.
6. Use a wood quarter round molding underneath cabinets or
wherever else an area is exposed and the backsplash ends.
Paint or stain the molding to match the cabinets.
7. Stand back and enjoy your new backsplash.